Floor Repair

Our house has nice hardwood floors in all the rooms except the bedrooms and bathrooms, but unfortunately the movers didn't understand the concept of moving pads and left some nice scratches in the floor when they moved us in last year.

Imagine this, but ALL OVER

Luckily we were able to get the moving company to fully cover the cost of repairs (after 10 months of hard work and many, MANY follow-up calls). Apparently the guys who put the floor in originally didn't really know what they were doing and neglected to let the wood acclimate to the dryness here, and so there were gaps EVERYWHERE where the boards had shrunk (see below for examples). We've been really worried about spilling any kind of liquid down there and ruining the boards from underneath, but luckily for us the floor repair guy said those gaps would have to be filled in order to do the repair, so we were able to kill two birds with one stone! I knew there was going to be a period of time when we couldn't walk on the floors while it was drying, so I made sure to get it all done before X came home. Here's a picture journal of the entire process:

DAY 0 - "Before" Pictures

Here's what the floors looked like before - we also decided to do it right and take off the baseboards so that we could get right up against the wall

Here's a good example of a gap in the boards

Some of the gaps were almost 1/4" big!

We kept the fridge plugged in and kept it in the front entryway so I could get food without walking on the floors

All of our stuff got crammed into the bedrooms

I didn't really get to cook at all during this process - good thing I like cereal!

DAY 1 - Initial Sanding

The first pass from the sander - the natural floor color was lighter than I expected!

Finished sanding

DAY 2 - Hand-Troweling the Filler

After the first round of filler - when I showed X this picture she freaked out cause she thought our floors were ruined :)

The sander - it was so heavy he had to wear a weight lifting belt to make sure he didn't hurt his back!

DAY 3 - Sealer

After sanding the filler away - the wood has so much character - the floor guy didn't know what it was for sure, but guessed it is a mix of light and dark Brazilian Teak

The sealer brought a lot of color back to the wood - luckily it dried in a few hours so I could walk on it right after work

DAY 4 - First Coat of "Glossy" Finish

The finish needs a slightly rough surface to adhere to, so they had to "scratch" the surface before applying the first coat of finish

The applicator - aptly described as looking like a "sheep's bottom"

Applying the first coat

VERY glossy! Fortunately only the last coat influences how the floor ends up looking so he used the glossy (stronger) finishes for the other coats

Look at the difference between the glossy finish and the satin sealer!

DAY 5 - Second Coat

After the second coat had dried - each coat took 24 hours to dry so I had to go out the back bedroom door and around the house to go anywhere!

DAY 6 - Final Coat

We had them do a satin finish for the final coat since the floor was so dark - that will help keep it from showing dirt as much, and overall it looks much nicer!

The finished floor - It looks so great we couldn't have hoped for better!

It took a couple days for the final coat to completely cure before we could move any of the furniture back out, but we got everything put back before X came home, so all in all it was a huge success! The floors look GREAT! And it is so nice to have a completely smooth, flat floor now and no concerns about spilling foods and liquids into any cracks. Now all we have to do is put up some new baseboards (X insisted I wait so she could help with that part), and it'll feel like a brand new house!